Customization: | Available |
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Material: | Carbon Steel |
Surface Treatment: | Polishing |
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We can produce conveyor rollers of various standards, diameters, lengths, and types
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Description | Fabrication Services flat belt idler pulley for belt conveyor |
Application | Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries |
Pipe/Tube/Shell | 1)Material:Q235 Steel 2)Diameter:219mm-3000mm 3)Length:500mm-5000mm,depends on the belt width of the conveyor |
Shaft/Axis | Material:#45 Steel |
Bearing | Big roving crack, deep groove ball with double sealing |
Welding | Pipe and bearing housing with automatic welding |
Surface | Smooth steel color surface, rubber lagging surface |
Color | Red,green,blue or as require |
Service life | More than 30,000 hours |
Standard | GB,ISO,DIN,CEMA,JIS |
Conveyor Pulley Test | 1. All butt welds shall be full Penetration 2. All welds to be full seal welds to prevent rust 3. Shell seam welds are submerged arc (SAW) 4. Includes stress relieving of shell prior to machining 5. Ultrasonic testing of all shafts 6. Drillings for Temperature probe / vibration analysis device 7. Remove all butts and sharp edges |
Conveyor Pulley Shaft Selection | The major cause of conveyor pulley failure is excessive shaft deflection. The Conveyor Pulleys - Beijing HSCD Engineering department can perform Stress Analysis and Finite Element Analysis to maximize your conveyor pulley performance. |
Conveyor Pulley Shell Material | Q345B Carbon Steel GR350 Carbon Steel ANSI 4140 Alloy Steel ASTM A514B Stainless Steel |
Bearing House | SKF/NSK/FAG/INA/HRB/LYC, as customer request. |
Conveyor Pulley Lagging | Plain rubber lagging, Herringbone and Diamond grooves are all available . Hot Vulcanised Durometer . Hardness 50-55-65 Shore A, M Grade . Oil Resistant, Heat Resistant FRAS |
Comprising | •Drive pulley, Head pulley and Tail Pulleys •Take-Up Pulleys, •Snub pulley & Bend Pulleys •Self Cleaning Spiral Wing pulley & Drum Pulleys |
Significant advantages | • The thick pulley shell absorbs more stress. • The large crown angle provides superior belt tracking capabilities. • True concentric machining provides: • maximum contact with the belt, • consistent belt content discharge, • less deflection of shaft, • less stress on the bearings |
Available Conveyor Pulley Designs |
•Liveshaft or Deadshaft types. •Flat or crowned shell. •Taconite, labyrinth or speciality seals. •Oil or grease lubricated. •Self centering or low pressure lock element designs. |
In addition to the structural drum pulley advantages, we provide additional services with every conveyor pulley order:
• Engineering capabilities.(We can engineer and custom build pulleys to your requirements utilizing software tools such as Finite Element Analysis).
• In- house manufactured hubs and shafts.
• This ensures consistency and compatibility of components of the pulley.
• Reinforced Mine Duty pulleys are available.
• In- house assembly of complete pulley unit including: bushing, shaft, bearings and gear box.
• Dynamic or Static balancing upon request.
Besides we can manufacture the conveyor drum pulley according to the buyers' requirements
What kinds of Conveyor Pulleys we can manufacture:
·Conveyor head pulley, Conveyor drive pulley, Conveyor bend pulley, Conveyor Tail Pulley
·Conveyor tension pulley, Conveyor snub Pulley, Conveyor Wing Pulley, Conveyor take up Pulley and so on
ITALY RUI OU GROUP is a well-known international companies in the world advanced level . REAL is a registered trademark of RUI OU GROUP , designed and manufactured REAL brand roller, roller , large belt conveyors in Italy, Germany, Turkey and other countries have extensive influence , by customers alike. RUI OU GROUP valued Chinese market there is huge potential, has been dedicated to the development of China 's roller market. In order to meet the needs of the customers , after many visits screening, Dezhou Yilun Conveying Machinery Co.,Ltd, advanced production technology and years of quality customers as a platform , has won REAL directors unanimously approved, RUI OU GROUP authorized Dezhou Yilun Conveying Machinery Co.,Ltd REAL brand for the Chinese region specified design and development, production and sales, service as one of the company, RUI OU GROUP, with its strong technical foundation, rich belt conveyor production experience and the international influence of the brand as a backup support, REALwith YILUN joint venture together to open up the Chinese market a variety of mine roller, belt conveyors businesses together to provide our customers with quality services. Dezhou Yilun Conveying Machinery Co.,Ltd was founded in May two thousand and five. It's a private enterprise of stock-holding system .It was located in the economic and technological development zone of Ningjin town, Dezhou city. Shandong province .This place is beautiful and fertile ,and the transport is very convenient.On November 18, 2013, joint venture with the ITALY RUI OU GROUP, specializes in producing REAL brand TD75, DTII, DTIIA type fixed conveyor, mobile elevating conveyors, roller and roller.The products have gained various patents . We have got the national industrial products production license issued by the state administration of quality supervision, inspection and quarantine of the People's Republic of China , the company has been identified as well-known trademarks in dezhou city committee. Enhance the brand of 'YI LUN'.Our company has the right of exportation and the products are sold to Middle East ,Africa ,Australia ,Europe ,Southeast Asia ,Russia and some other countries and regions. The company has large lathe, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on .The company produces more than two thousand rollers a day and over seven hundred thousand a year .We choose and use the special tube ,cold-drawing shaft and famous bearing to make the rollers ,and the rollers were sealed by nylon .The professional inspectors used testing equipments to examine waterproof , preventing static electricity ,sideways ,moving up and down ,revolving resistance and falling of the rollers .The examine result is that the qualified rate of the rollers is over 98%. The noise of the rollers is very low and its turning is very nimble .The life of the rollers is over 30000 hours ,and the products were praised by all the customers .The products were widely used for mine ,coal mine ,port ,steel plant ,electric plant ,feed-processing plant ,cement plant and some other enterprises. This company pursues that credit is as aim and puts the quality above all else .We request to live and develop with quality and credit .Strengthen the inner management and improve the quality of the products constantly .Offer the best products for customers from the beginning to the end .At the same time ,provide quality service for the customers ,because serving the customers well is also the aim of our enterprise.
Dezhou Yilun Conveying Co., Ltd | |
Name | roller,idler,pulley |
Material | Stainless Steelseamless pipe, welded pipe |
Size | Any size as your demand |
Color | Red, yellow,any color as your demand |
Standard | ISO 9001:2000 , BV Certificate |
MOQ | 10-50 pcs |
Bearing | 6204,6205,6206,6305 ect |
Shaft diameter | 20-40 mm |
Pipe diameter | 60-219 mm |
Type | DT75,DTII,DTIIA,TK,TKII |
OEM | Welcome |
Lifetime | At least 5000 hours |
Material for transport | Coal,Ore,Clinker,grain,plant,fertilizer,ect |
Paint | Common paint and baking varnish |
Producing capacity | 1500pcs per day |
Payment Term | TT, L/C |
Loading port | Tianjin,Qingdao |
Production Time | 7-15days after getting the deposite |
Specifications | 1.Large capacity,2.High speed.3.Easy to install,repaire and maintenance.4.High output,efficiency,low noise. |
Advantage | 1.Best price.2.Quality control whole process.3.Quick,efficient,comprehensive service. |
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